{"id":91367,"date":"2025-12-08T16:00:13","date_gmt":"2025-12-08T13:00:13","guid":{"rendered":"https:\/\/www.mikropor.com\/?p=91367"},"modified":"2026-02-18T18:08:52","modified_gmt":"2026-02-18T15:08:52","slug":"mikropor-ve-danfoss-isbirligi-yeni-nesil-genlesme-ve-sicak-gaz-baypas-vanasi-axv-serisi","status":"publish","type":"post","link":"https:\/\/www.mikropor.com\/tr\/mikropor-ve-danfoss-isbirligi-yeni-nesil-genlesme-ve-sicak-gaz-baypas-vanasi-axv-serisi\/","title":{"rendered":"Mikropor ve Danfoss \u0130\u015fbirli\u011fi<\/b>,
Yeni Nesil Genle\u015fme ve S\u0131cak Gaz Baypas Vanas\u0131; AXV Serisi"},"content":{"rendered":"

[vc_row el_class=”list-style”][vc_column][vc_column_text]\"\"<\/a><\/p>\n

Mikropor olarak, geli\u015fim hedeflerimizi her zaman “k\u00fcresel yeniliklere uyum sa\u011flama” ve “yeni teknolojiler geli\u015ftirme” oda\u011f\u0131yla \u015fekillendiriyoruz. Bu yenilikler, hem teknolojik hem de stratejik unsurlar\u0131 i\u00e7ermekte olup, ticari ve \u00e7evresel fakt\u00f6rleri en verimli \u015fekilde de\u011ferlendirme ilkesine dayanmaktad\u0131r.<\/p>\n

Kulland\u0131\u011f\u0131m\u0131z ekipmanlar\u0131n g\u00fcncel teknolojilerini takip etmek ve uygulanabilir k\u0131lmak temel m\u00fchendislik hedeflerimiz aras\u0131ndad\u0131r. G\u00fcvenilir \u00e7\u00f6z\u00fcm orta\u011f\u0131m\u0131z ve so\u011futma ekipmanlar\u0131n\u0131n lider \u00fcreticilerinden Danfoss ile de ortak yenilik\u00e7i hedeflerimiz do\u011frultusunda bir \u00e7ok \u00e7al\u0131\u015fma yapmaktay\u0131z. Bu kapsamda makalede bahsedece\u011fimiz yenilik\u00e7i \u00e7al\u0131\u015fma, so\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucular\u0131 i\u00e7in sekt\u00f6rde \u00f6nc\u00fc niteli\u011finde olan \u00f6nemli bir m\u00fchendislik \u00e7al\u0131\u015fmas\u0131d\u0131r.<\/p>\n

So\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutuculardan genel olarak bahsedecek olursak ;<\/p>\n

So\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucular\u0131 mekanik buhar s\u0131k\u0131\u015ft\u0131rmal\u0131 so\u011futma \u00e7evrimi prensibine g\u00f6re \u00e7al\u0131\u015fmaktad\u0131r. Temel olarak d\u00f6rt ana ekipmandan olu\u015fur: \u0131s\u0131 e\u015fanj\u00f6r\u00fc, kompres\u00f6r, kondenser ve genle\u015fme vanas\u0131. So\u011futma grubu sistemi verimlilik, performans ve s\u00fcrd\u00fcr\u00fclebilirlik ilkelerine g\u00f6re tasarlanmaktad\u0131r.<\/p>\n

    \n
  1. Is\u0131 E\u015fanj\u00f6r\u00fc<\/strong>: Bas\u0131n\u00e7l\u0131 hava ile so\u011futucu ak\u0131\u015fkan aras\u0131nda \u0131s\u0131 transferinin yap\u0131ld\u0131\u011f\u0131, bas\u0131n\u00e7l\u0131 havan\u0131n so\u011futularak yo\u011fu\u015fturuldu\u011fu ve ard\u0131ndan i\u00e7erisindeki suyun seperasyon \u00fcnitesinde ayr\u0131\u015ft\u0131r\u0131ld\u0131\u011f\u0131 bir ekipmand\u0131r.<\/li>\n
  2. Kompres\u00f6r<\/strong>: So\u011futma \u00e7evriminde so\u011futucu ak\u0131\u015fkan\u0131n bas\u0131nc\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131n\u0131 art\u0131rarak sistem i\u00e7inde dola\u015f\u0131m\u0131n\u0131 sa\u011flayan mekanik elemand\u0131r.<\/li>\n
  3. Kondenser<\/strong>: So\u011futma \u00e7evriminde y\u00fcksek bas\u0131n\u00e7l\u0131 buhar h\u00e2lindeki so\u011futucu ak\u0131\u015fkan\u0131n \u00e7evreye \u0131s\u0131 transferi yaparak yo\u011fu\u015fturulmas\u0131n\u0131 ve s\u0131v\u0131 faza d\u00f6n\u00fc\u015ft\u00fcr\u00fclmesini sa\u011flayan \u0131s\u0131 de\u011fi\u015ftiricidir.<\/li>\n
  4. Genle\u015fme Vanas\u0131<\/strong>: Y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131v\u0131 ak\u0131\u015fkan\u0131n bas\u0131nc\u0131n\u0131 d\u00fc\u015f\u00fcrerek e\u015fanj\u00f6re kontroll\u00fc \u015fekilde g\u00f6nderilmesini sa\u011flayan temel bir so\u011futma ekipman\u0131d\u0131r.<\/li>\n<\/ol>\n

    Ana bile\u015fenlere ek olarak, sistem gereksinimlerine ba\u011fl\u0131 olarak so\u011futma devresine genellikle ek bile\u015fenler eklenebilmektedir. Bu bile\u015fenler g\u00fcvenlik ama\u00e7l\u0131, verimlilik art\u0131r\u0131c\u0131 veya enerji tasarrufu sa\u011flayan ekipmanlar olabilir. Bunlardan baz\u0131lar\u0131 \u015funlard\u0131r :<\/p>\n

      \n
    1. S\u0131v\u0131 Al\u0131c\u0131<\/li>\n
    2. Emi\u015f Ak\u00fcm\u00fclat\u00f6r\u00fc<\/li>\n
    3. S\u0131cak Gaz Baypas Vanas\u0131<\/li>\n
    4. Bas\u0131n\u00e7 Anahtarlar\u0131<\/li>\n<\/ol>\n

      Mikropor, farkl\u0131 kapasitelerde bas\u0131n\u00e7l\u0131 hava kurutucusu \u00fcretim esnekli\u011fine sahip olup b\u00fcnyesinde ISO 7183:2007 \u201cCompressed Air Dryers- Specifications and Testing\u201d standart\u0131na uygun olarak test ve \u00fcr\u00fcn geli\u015ftirme faaliyetleri s\u00fcrd\u00fcrmektedir.<\/p>\n

      \"\"<\/a>Mikropor’un so\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucu uygulamalar\u0131nda performans artt\u0131rmak i\u00e7in optimize edilen ve danfoss i\u015fbirli\u011fiyle geli\u015ftirilen AXV (Automatic Expansion Valve) serisi vanalar, Mikropor’da farkl\u0131 prototip a\u015famalar\u0131nda kapsaml\u0131 bir \u015fekilde test edilmi\u015ftir.<\/p>\n

      Mikropor Bas\u0131n\u00e7l\u0131 Hava Test Laboratuvarlar\u0131\u2019nda AXV Serisi, hem genle\u015fme cihaz\u0131 hem de s\u0131cak gaz baypas vanas\u0131 olarak kullan\u0131lm\u0131\u015ft\u0131r. AXV Serisi\u2019nin \u00f6zel tasar\u0131m\u0131, k\u00fc\u00e7\u00fck bas\u0131n\u00e7 farklar\u0131nda dahi ak\u0131\u015f\u0131 hassas bi\u00e7imde dengeleyebilmektedir. Neredeyse s\u0131f\u0131r histerezis \u00f6zelli\u011fi sayesinde, hava kurutucusunun buharla\u015fma bas\u0131nc\u0131n\u0131 ve dolay\u0131s\u0131yla \u00e7iy noktas\u0131 s\u0131cakl\u0131\u011f\u0131n\u0131 son derece kararl\u0131 bi\u00e7imde korumaktad\u0131r. Bu sayede sistem, y\u00fcksek performans ve enerji verimlili\u011fiyle s\u00fcrekli dengede \u00e7al\u0131\u015fmaktad\u0131r.<\/p>\n

      \u015eekil 1\u2019 de so\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucu bile\u015fenleri ve genle\u015fme vanas\u0131 ile ak\u0131\u015f diyagram\u0131 g\u00f6r\u00fclmektedir. \u015eekil 2\u2019 de ise so\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucu bile\u015fenleri ve s\u0131cak gaz baypas vana kullan\u0131m\u0131 ile ak\u0131\u015f diyagram\u0131 g\u00f6r\u00fclmektedir.<\/p>\n

      \"\"<\/a><\/p>\n

      1.<\/strong> Kompres\u00f6r 2.<\/strong> Fan Motoru 3.<\/strong> Kondenser 4.<\/strong> Fan Anahtar\u0131 5.<\/strong> Y\u00fcksek Bas\u0131n\u00e7 Anahtar\u0131 6.<\/strong> Dryer 7.<\/strong> Genle\u015fme Vanas\u0131 8.<\/strong> Is\u0131 E\u015fanj\u00f6r\u00fc 9.<\/strong> Filtre 10.<\/strong> Drenaj 11.<\/strong> \u00c7ekvalf 12.<\/strong> Solenoid Vana<\/p>\n

      \u015eekil 1.<\/strong> So\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucu bile\u015fenleri ve genle\u015fme vanas\u0131 ile ak\u0131\u015f diyagram\u0131<\/em><\/p>\n

      \"\"<\/a><\/p>\n

      1.<\/strong> Kompres\u00f6r 2.<\/strong> Fan Motoru 3.<\/strong> Kondenser 4.<\/strong> Fan Anahtar\u0131 5.<\/strong> Y\u00fcksek Bas\u0131n\u00e7 Anahtar\u0131 6.<\/strong> Dryer 7.<\/strong> Genle\u015fme Vanas\u0131 8.<\/strong> S\u0131cak Gaz Baypas Vanas\u0131 9.<\/strong> Is\u0131 E\u015fanj\u00f6r\u00fc 10.<\/strong> Filtre 11.<\/strong> Drenaj 12.<\/strong> \u00c7ekvalf 13.<\/strong> Solenoid Vana<\/p>\n

      \u015eekil 2.<\/strong> So\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucu bile\u015fenleri ve s\u0131cak gaz baypas vana ile ak\u0131\u015f diyagram\u0131<\/em><\/p>\n

      AXV Serisi \u00c7al\u0131\u015fma Prensibi<\/strong><\/p>\n

      AXV, temel olarak bir diyafram, ayarlanabilir yay mekanizmas\u0131 ve i\u011fne tipinde bir vanadan olu\u015fan kontrol eleman\u0131d\u0131r. Diyafram, vanan\u0131n a\u00e7\u0131lma-kapanma hareketini y\u00f6neten ana bile\u015fen olup, \u00fczerinde konumland\u0131r\u0131lan yay ile kar\u015f\u0131 bas\u0131n\u00e7 aras\u0131ndaki dengeye g\u00f6re hareket eder.<\/p>\n

      Yay kuvveti i\u011fne vana a\u00e7ma e\u011filimindeyken; \u0131s\u0131 e\u015fanj\u00f6r\u00fcnde so\u011futucu ak\u0131\u015fkan\u0131n bas\u0131nc\u0131, vana kapanma y\u00f6n\u00fcnde etkili olur. Evaporasyon bas\u0131nc\u0131 d\u00fc\u015ft\u00fc\u011f\u00fcnde, yay kuvveti diyafram \u00fczerinde bask\u0131n hale gelir ve i\u011fne vana daha a\u00e7\u0131k konuma gelerek \u0131s\u0131 e\u015fanj\u00f6r\u00fcnde daha fazla ak\u0131\u015fkan ge\u00e7i\u015fine izin verir. Evaporasyon bas\u0131nc\u0131 y\u00fckseldi\u011finde diyafram\u0131n alt k\u0131sm\u0131na uygulanan bas\u0131n\u00e7 artar, bu da yay\u0131 yenerek vanan\u0131n daha kapal\u0131 pozisyona ge\u00e7mesine neden olur. Vanan\u0131n \u00e7al\u0131\u015fma noktas\u0131, g\u00f6vde \u00fczerinde bulunan ayar vidas\u0131 arac\u0131l\u0131\u011f\u0131yla yay gerginli\u011fi de\u011fi\u015ftirilerek farkl\u0131 maksimum buharla\u015fma bas\u0131n\u00e7lar\u0131na uygun \u015fekilde ayarlanabilir.<\/p>\n

      AXV vanalar\u0131, t\u00fcm yeni nesil gazlarla uyumludur ve F-Gaz reg\u00fclasyon s\u00fcrecinde kullan\u0131ma uygundur, y\u00fcksek performans\u0131yla pazar\u0131n k\u00fcresel ihtiya\u00e7lar\u0131n\u0131 kar\u015f\u0131lar. Vana, UL sertifikasyon onayl\u0131 olup maksimum 49 bar(g) \u00e7al\u0131\u015fma bas\u0131nc\u0131na sahiptir.<\/p>\n

      AXV Serisi, iki versiyonda sunulmaktad\u0131r. Enjeksiyon i\u00e7in kullan\u0131lan AXV-I versiyonu ve s\u0131cak gaz by-pass i\u00e7in kullan\u0131lan AXV-H versiyonu. \u0130ki versiyona ait farkl\u0131 so\u011futucu ak\u0131\u015fkanlar ile vana kapasiteleri \u015eekil 3\u2019 de g\u00f6r\u00fclmektedir.<\/p>\n

       <\/p>\n\n\n\n\n
      \u201cAXV-I Kapasite\u201d<\/td>\n\u201cAXV-H Kapasite\u201d<\/td>\n<\/tr>\n
      \"\"<\/a><\/td>\n\"\"<\/a><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      \u015eekil 3.<\/em><\/strong> AXV-I ve AXV-H vanalar\u0131na ait kapasite de\u011ferleri<\/em><\/p>\n

      Mikropor Bas\u0131n\u00e7l\u0131 Hava Test Laboratuvarlar\u0131’nda, standart tip ve yeni nesil AXV serisi genle\u015fme vanalar\u0131 ile \u00fcretilmi\u015f so\u011futmal\u0131 tip hava kurutucular\u0131n\u0131n performans testleri ISO 7183:2007 standard\u0131na uygun olarak ger\u00e7ekle\u015ftirilmi\u015ftir. Standarda g\u00f6re, hava kurutucular\u0131n\u0131n performans\u0131n\u0131 tan\u0131mlamak ve kar\u015f\u0131la\u015ft\u0131rmak i\u00e7in standart derecelendirme parametreleri gereklidir. Bu standart derecelendirme parametrelerine ili\u015fkin veriler Tablo 1’de sunulmaktad\u0131r.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n
      Miktar<\/strong><\/td>\nBirim<\/strong><\/td>\nSe\u00e7enek A1<\/strong><\/td>\nTolerans<\/strong><\/td>\n<\/tr>\n
      Giri\u015f s\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u00b0C<\/td>\n35<\/td>\n\u00b12<\/td>\n<\/tr>\n
      Giri\u015f bas\u0131nc\u0131<\/strong><\/td>\nkPa [bar(e)]<\/td>\n700 (7)<\/td>\n\u00b114 (0,14)<\/td>\n<\/tr>\n
      Giri\u015f ba\u011f\u0131l nemi<\/strong><\/td>\n%<\/td>\n100<\/td>\n0 \/ -5<\/td>\n<\/tr>\n
      So\u011futma havas\u0131 giri\u015f s\u0131cakl\u0131\u011f\u0131
      \n<\/strong>(uygulanabilir durumda)<\/strong><\/td>\n      		\u00b0C<\/td>\n25<\/td>\n\u00b13<\/td>\n<\/tr>\n
      So\u011futma suyu giri\u015f s\u0131cakl\u0131\u011f\u0131 (uygulanabilir durumda)<\/strong><\/td>\n\u00b0C<\/td>\n25<\/td>\n\u00b13<\/td>\n<\/tr>\n
      Ortam s\u0131cakl\u0131\u011f\u0131<\/strong><\/td>\n\u00b0C<\/td>\n25<\/td>\n\u00b13<\/td>\n<\/tr>\n
      Kurutucu giri\u015f debisi<\/strong><\/td>\n% nominal debi oran\u0131<\/td>\n100<\/td>\n\u00b13<\/td>\n<\/tr>\n
      Se\u00e7enek A1 \u0131l\u0131man iklim b\u00f6lgesi uygulamalar\u0131 i\u00e7indir.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      Tablo 1.<\/em><\/strong> Standart derecelendirme parametreleri (ISO 7183:2007)<\/em><\/p>\n

      Kurutucular\u0131n performans\u0131, \u00e7\u0131k\u0131\u015f noktas\u0131nda bas\u0131n\u00e7l\u0131 havan\u0131n istenen \u00e7iy noktas\u0131 s\u0131cakl\u0131\u011f\u0131n\u0131 kararl\u0131 bi\u00e7imde sa\u011flayabilmesi \u00fczerinden de\u011ferlendirilir. Bu kriter, sistemin nem giderme verimlili\u011fini, \u0131s\u0131 de\u011fi\u015fim s\u00fcrecinin etkinli\u011fini ve termodinamik dengesini yans\u0131tt\u0131\u011f\u0131ndan, kurutucular\u0131n performans karakterizasyonunda temel bir de\u011ferlendirme \u00f6l\u00e7\u00fct\u00fc olarak kabul edilmektedir. So\u011futmal\u0131 tip bas\u0131n\u00e7l\u0131 hava kurutucular, sistemden ge\u00e7en bas\u0131n\u00e7l\u0131 havan\u0131n i\u00e7erisindeki nemi yo\u011fu\u015fturarak uzakla\u015ft\u0131r\u0131r ve bu i\u015flem sonucunda hava belirli bir bas\u0131n\u00e7l\u0131 \u00e7iy noktas\u0131 s\u0131cakl\u0131k de\u011ferine kadar kurutulur. ISO 8573-1 \u201cBas\u0131n\u00e7l\u0131 Hava Kalitesi Standard\u0131\u201dna g\u00f6re tan\u0131mlanan S\u0131n\u0131f-4, bas\u0131n\u00e7l\u0131 hava i\u00e7erisindeki su buhar\u0131 miktar\u0131n\u0131 belirleyen bir kalite seviyesidir ve do\u011frudan hava kurutucusunun performans\u0131na ba\u011fl\u0131d\u0131r. Standartta, so\u011futmal\u0131 tip hava kurutucular i\u00e7in S\u0131n\u0131f-4 referans al\u0131nmakta olup, hedeflenen bu s\u0131n\u0131f i\u00e7in bas\u0131n\u00e7l\u0131 \u00e7iy noktas\u0131 s\u0131cakl\u0131\u011f\u0131 \u2264 +3 \u00b0C olarak tan\u0131mlanm\u0131\u015ft\u0131r.<\/p>\n

      Kurutucular\u0131n kar\u015f\u0131la\u015ft\u0131rmal\u0131 performans testlerinde, sistem ekipmanlar\u0131n\u0131n hepsi ayn\u0131 olup sadece genle\u015fme vanalar\u0131 farkl\u0131 olacak \u015fekilde \u00fcretilerek testler ger\u00e7ekle\u015ftirilmi\u015ftir. Kurutucular, %100 nominal debide, g\u00fcnde 24 saat ve toplamda yedi g\u00fcn boyunca test edilmi\u015ftir. Deneylerde bas\u0131n\u00e7l\u0131 hava giri\u015f s\u0131cakl\u0131\u011f\u0131 35 \u00b0C, giri\u015f bas\u0131nc\u0131 7 bar(g), ba\u011f\u0131l nem %100 ve ortam s\u0131cakl\u0131\u011f\u0131 25 \u00b0C olarak ayarlanm\u0131\u015ft\u0131r. \u015eekil 4, standart genle\u015fme vanas\u0131 ile yeni nesil AXV\u00a0 kullan\u0131lan kurutucular aras\u0131ndaki performans fark\u0131n\u0131 g\u00f6steren, \u00e7iy noktas\u0131 s\u0131cakl\u0131klar\u0131na ait test sonu\u00e7lar\u0131n\u0131n grafiksel kar\u015f\u0131la\u015ft\u0131r\u0131lmas\u0131n\u0131 sunmaktad\u0131r. Yap\u0131lan testlerde, \u00f6l\u00e7\u00fclen bas\u0131n\u00e7l\u0131 \u00e7iy noktas\u0131 s\u0131cakl\u0131k de\u011feri, hedeflenen \u2264+3 \u00b0C s\u0131cakl\u0131k de\u011ferinin alt\u0131nda oldu\u011fu g\u00f6zlemlenmi\u015f ve standartta tan\u0131mlanan performans gerekliliklerini ba\u015far\u0131yla kar\u015f\u0131lad\u0131\u011f\u0131 do\u011frulanm\u0131\u015ft\u0131r. Sonu\u00e7lar, yeni nesil AXV\u2019in, \u00f6zellikle de\u011fi\u015fen y\u00fck ve kapasite ko\u015fullar\u0131 alt\u0131nda, standart tipe k\u0131yasla kurutucu \u00e7\u0131k\u0131\u015f\u0131nda daha d\u00fc\u015f\u00fck \u00e7iy noktas\u0131 s\u0131cakl\u0131\u011f\u0131na ula\u015ft\u0131\u011f\u0131n\u0131 g\u00f6stermektedir.<\/span><\/p>\n

      \"\"<\/a><\/p>\n

      \u015eekil 4.<\/em><\/strong> Standart <\/em>genle\u015fme <\/em>vanas\u0131 ile yeni tip <\/em>genle\u015fme <\/em>vanas\u0131n\u0131n performans kar\u015f\u0131la\u015ft\u0131rma grafi\u011fi\u00a0 <\/em><\/p>\n

      ISO 7183:2007 standart\u0131 gere\u011fince yap\u0131lan kar\u015f\u0131la\u015ft\u0131rma testleri sonucunda yeni tip genle\u015fme vanalar\u0131n\u0131n kullan\u0131m\u0131 ile ilgili a\u015fa\u011f\u0131daki bulgular elde edilmi\u015ftir.<\/p>\n